Hangar 4

JFC conducted a large-scale infrastructure development at Auckland International Airport which involved constructing of a state-of-the-art aircraft maintenance hangar and associated workshops. A critical component to the project was the large-scale concrete paving and foundation systems, essential for supporting both the hangar structure and the high loads imposed by aircraft movements. This resulted in a placement of over 13,000m2 of cement- treated basecourse (CTB) and reinforced concrete slabs that also complied with Auckland Airport’s operational standards, Civil Aviation Authority (CAA) regulations, and airside safety protocols. Given the project being within a live airfield environment, it added complexity to all aspects of the work but JFC successfully orchestrated the project while also adhering to stringent controls for minimal disruption to aviation operations. Additionally, JFC incorporated innovative construction techniques to meet Greenstar 6 sustainability requirements and used low-carbon concrete mixes, advanced curing techniques, and traffic management strategies ensuring both environmental compliance and long-term cost savings for the client.

LocationAuckland International Airport
CategoryStructures
ClientNZ Strong / Air New Zealand, $15.8M

The scope of works consisted of the following:

  • Placement of high-strength, load-bearing, reinforced concrete surfaces up to 500mm in thickness, designed to support aircraft taxiing and maintenance activities while ensuring long-term durability and minimal maintenance
  • Construction of reinforced concrete footings, grade beams, and pile caps, requiring strict compliance with geotechnical design parameters to accommodate the heavy structural loads of the hangar and ancillary buildings
  • Delivery of high-tolerance concrete surface finishing, essential for aircraft movement areas, equipment storage zones, and maintenance workspaces
  • Execution of all works within a live, CAA-regulated airfield, ensuring full compliance with airside safety and pavement standards
  • Implementation of joint cutting, slab dowelling, and advanced curing methods to enhance structural integrity and reduce long-term cracking risks